Light gauge steel frame solution simplified construction, met deadline, and returned cost savings to builder

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Project Summary

• Sector: Early Learning Centres (ELC)• Project Name: SJ Higgins ELCs• Location: Tarragindi, Morningside and Camp Hill, Brisbane, QLD• Project Total Cost: $12 million
• Developer/ Principal: CCLP Consulting• Builder: SJ Higgins• Architect: WG Architects
• Engineer: Martin Cosgrove and Associates• AFS Project Team: Ross Manning, Senior Detailer; Nick Addison• Construction Manager; Kevin Smith, Quality Control Manager
• Project Goal: To deliver three Early Learning Centres in dispersed locations, simultaneously.• Principal AFS Products: Wall framing,  structural framing, roof trusses, ceiling panels all made from TRUECORE® steel, and other structural steel beams.• Complete Project Timeframe: 18 days.

The Challenges and Highlights

    Tight construction schedules across three sites to meet open dates as enrollments were fully booked.
    No storage on the sites demanded precise logistics for deliveries.
    Access issues as each centre was built on a podium slab.
    Availability and access of cranes posed difficulties at each site.
    Complexity for deliveries as each site was located on a main road.
    Further logistic issues for several sites that were in close proximity to schools.

The Consultation and Collaboration

AFS and SJ Higgins have a strong relationship and history of jointly delivering
successful builds. The partners worked very closely to ensure the handover dates were met as each centre was due to open within a few days of each other.

Early consultation with SJ Higgins and WG Architects resulted in an exceptional design and engineering outcome for the project. AFS guided the client to a light weight steel framing solution which avoided many of the project challenges.
AFS also arranged a central point of contact for the client to streamline communications across the three sites.

The Solutions

AFS pre-fabricated light gauge steel frames meant that no storage was required on site and the frames could be easily manoeuvred or craned to the desired location, and installed immediately.
AFS carefully scheduled delivery times to meet crane times and site-based logistics while also avoiding peak traffic and school times. This ensured construction progress was not interrupted.

The Outcomesand Results

As AFS managed all three sites, SJ Higgins worked with a single subcontractor to deliver the three projects, which simplified manufacturing and logistics.
To ensure a seamless operation, AFS arranged a central point of contact for the client which provided sound results.
AFS staggered deliveries to accommodate the build sequence and complex logistics.
AFS pre-fabricated light weight frames solved several challenges including lack of storage on site. None was required as the frames could be temporarily placed on site, then craned or transported by foot ready for installation at the desired location.
Crane hire was therefore reduced, returning cost savings back to SJ Higgins.
AFS delivered the three projects on time, on budget, and ahead of schedule. The enrolled parents were able to commence care services for their young children at all three Early Learning Centres at the expected time.

The Feedback

“Having AFS take care of the three projects eliminated the need for multiple trades on site. This minimised management resources from our end and drastically reduced the chances of things going wrong. I am not sure how we would have completed the projects without steel frames - given there was no storage on site. A great combined effort for all concerned at AFS. ”

People, Partnerships & Progress

People & Experience

Our team has developed framing methods that deliver more large-scale projects simultaneously than any other company in the country.
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Partnerships Built On Trust

We believe trust goes further than the stability of the frame, it's also about the company that’s delivering it - that’s why our promise is to be consistent on price, quality and always deliver.

Progress & Vision

We are driven by a deep passion for our industry. We have fostered a culture hinged on an attitude - always show up and never give up.

We Partner With

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